Precision Woven. Performance Delivered. +91 99250 27798 info@dfrtextiles.com GIDC Chhatral, Gujarat, India
Dyes, Intermediates & Pigments

Dyes & Pigments Filtration Solutions


Cleaner filtrate and cake that drops off, for dye, intermediate and pigment presses.

Opened filter press in a pigment plant, red pigment cake dropping off white filter cloths into a stainless steel tray
Synthesis
Precipitation
Filtration & Wash
Drying & Milling
The Challenge

Batch After Batch,
Shade After Shade.


Dye and pigment manufacturing filters fine, high-value solids out of acidic, alkaline and salt-laden mother liquors. DFR Technical Textiles supplies filter press cloths that hold sub-micron particles, resist the full pH range, wash cleanly to low salt, and release cake without carrying colour into the next batch.

Resists Acids, Alkalis & Solvents

Retains Sub-Micron Pigment Particles

No Colour Carry-Over Between Shades

Efficient Cake Washing to Low Salt

Blue pigment press cake dropping from between filter press plates
Red, yellow, blue and orange pigment powders in glass dishes on a laboratory bench
On the Plant Floor

Three Problems
We Are Asked to Fix.


Problem

Cloudy filtrate from fine particles


How our cloth helps

Tighter, heat-set weaves hold pore size steady, so sub-micron pigment and fine intermediate crystals stay in the cake and the filtrate runs clear from the first cycle.

Problem

Cake sticking to the cloth


How our cloth helps

A smooth, calendered release face lets the cake drop on opening: shorter cycles, less scraping, and less colour left behind for the next shade.

Problem

Blinding in acid or salt liquors, frequent washing


How our cloth helps

PP monofilament and multifilament constructions resist acid, alkali and salt, and shed intermediate crystals such as H-acid, vinyl sulphone and naphthols instead of trapping them, for longer runs between wash-downs.

Process Position

Where DFR
Adds Value.


Our cloths work at the isolation stage, where product value, purity and yield are all decided at once.

Reaction

Diazotisation, coupling, sulphonation or condensation in the reactor.

Precipitation

Product is salted or pH-shifted out of solution as a fine slurry.

Filter Press Isolation

DFR cloths capture fine solids, hold clarity and release a clean press cake.

Cake Washing

Uniform wash flow strips residual salt and acid for a purer product.

Drying & Milling

Press cake is dried and milled to standardised powder or granules.

Three Filtration Duties

Clear red dye filtrate running from a pipe into a glass beaker

Dyestuffs

Reactive, disperse, acid, direct & vat dyes

  • Clear filtrate from the first cycle
  • Stable across acidic and alkaline isolations
  • Clean discharge, minimal residual colour
  • Faster shade changeovers
  • Higher press-cake solids, lower drying load
Slabs of off-white crystalline dye intermediate cake in a steel tray beside an opened filter press

Dye Intermediates

H-acid, gamma acid, vinyl sulphone, naphthols

  • Withstands hot, strongly acidic liquors
  • High product recovery from mother liquor
  • Efficient washing to low sulphate and salt
  • Resists blinding from fine crystalline solids
  • Long service life under continuous duty
Open steel drums of red, yellow, blue, orange and green pigment powder in a plant warehouse

Organic Pigments

Azo, phthalocyanine & high-performance pigments

  • Retains sub-micron primary particles
  • Uniform cake for consistent tinting strength
  • Thorough wash-out of salts and by-products
  • Smooth surface for complete cake release
  • Low fibre shedding into the product
Stack of white filter press cloths with sealed edges, corner holes and a reinforced centre feed eyelet on a stainless steel table
What We Make for You

Woven, Finished & Stitched In-House,
Cut to Your Plate Drawing.


PP & Polyester Filter Press Cloths

Smooth release finish; mono- or multifilament to suit dye, intermediate or pigment particle size.

Filter press cloths

Gasketed (CGR) Cloths

Rubber-edged for leak-free closure, so no coloured drip between plates.

Filter press cloths

Effluent Cloths

For gypsum and iron-sludge presses on your ETP, matched to the same plates.

Effluent treatment

Centrifuge & Nutsche Cloths

Bags and discs for basket centrifuges and Nutsche filters on the same line.

Filtration made-ups

Available Fabric Configurations

Polypropylene (PP)


First choice for acid and alkali resistance across the pH range

Polyester (PET)


Dimensional stability for hot isolations and long cycles

Monofilament


Non-blinding surface, easy release and fast shade change

Multifilament


Tight retention of fine and sub-micron particles

Calendered & Sealed


Smooth heat-set face, sealed edges and CGR gaskets

The Case for DFR

Why Choose DFR Filter Press Cloths
for Dyes, Intermediates & Pigments?


Full pH Range

PP and PET constructions proven in strong acid, caustic and solvent service.

Fine Particle Retention

Pore geometry held steady for clear filtrate and maximum yield.

Shade Purity

A smooth, low-retention face keeps colour out of the next batch.

Better Cake Washing

Even wash distribution for lower salt and acid in the product.

Woven & Stitched In-House

Yarn to finished cloth in one facility in Gujarat, supplying dye, intermediate and pigment plants.

Cut to Your Drawing

Recessed, membrane, plate & frame or CGR. Standard sizes from stock.

Dyes, Intermediates & Pigments

Clear filtrate.
Clean shade changes.

Send us your press make and plate size, the product and its pH, and what is going wrong with the cloth you use now. We will propose a construction for it.